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Product Overview: Enamel Assembled CSTR Anaerobic Reactor
The Enamel Assembled CSTR Anaerobic Reactor is a high-efficiency and durable solution for organic waste treatment. It combines the powerful processing capability of the classic Continuous Stirred Tank Reactor (CSTR) with the superior performance of enamel assembled tanks. Specifically designed for treating high-strength organic wastewater, livestock manure, food waste, and more, it is the ideal solution for waste resource recovery and biogas energy production.
Core Technology: CSTR Anaerobic Digestion
The Core Technology of the CSTR Anaerobic Reactor is based on the principle of Complete Mixing and Continuous Operation, creating a stable and highly efficient environment for anaerobic microorganisms.
Working Process
- Feeding & Mixing
- Pre-treated feedstock is continuously pumped into the bottom of the reactor and instantly mixed thoroughly with the internal anaerobic microorganisms (sludge) via a mechanical agitator.
- Anaerobic Digestion & Biogas Production
- In a strictly oxygen-free environment, the mixture undergoes four biochemical stages: Hydrolysis → Acidogenesis → Acetogenesis → Methanogenesis
- Complex organic matter is ultimately broken down into biogas (primarily CH₄/CO₂) and treated liquid.
- Effluent & Sludge Discharge
- The treated mixture overflows from the top for further processing.
- A small amount of excess sludge is periodically discharged to maintain the activity and stability of the microbial community.
Key Features
- High Treatment Capacity: Especially effective for organic waste streams with high suspended solids and viscosity, with low risk of clogging.
- Stable Operation: The homogeneous internal environment effectively buffers shocks from fluctuating feed loads and composition.
- Easy Operation & Management: An intuitive process with fewer control parameters makes operation and maintenance straightforward.
Key Advantages: The Edge of the Enamel Assembled Tank
Compared to traditional reinforced concrete or welded carbon steel tanks, the enamel assembled tank brings revolutionary improvements to the CSTR process.
| Advantages | Description | Benefit for Your Operation |
|---|---|---|
| Superior Corrosion Resistance, Long Lifespan | The special enamel glaze lining resists corrosive gases like H₂S and weak acidic environments, ensuring a service life of over 30 years. | Drastically reduces maintenance costs, offers a long return on investment, and results in a lower total cost of ownership. |
| Modular Assembly, Rapid Construction | Standardized factory-produced panels are bolted together on-site, reducing construction time significantly compared to traditional methods. | Faster project commissioning and biogas revenue generation, leading to quicker capital repayment. |
| High Structural Strength, Excellent Gas Tightness | High-strength steel plates and professional sealing technology ensure a pressure-resistant structure and prevent biogas leakage. | Guarantees safe and stable system operation, improves biogas collection efficiency, and eliminates safety hazards. |
| Exceptional Flexibility | The modular design allows for relatively convenient future expansion or potential relocation. | Provides flexibility for your business growth and protects your long-term investment. |
| Outstanding Economic Value | Combines long lifespan, low maintenance, and fast construction, offering significant life-cycle cost advantages. | A cost-effective and sustainable long-term asset that maximizes your investment value. |
Conclusion
The Enamel Assembled CSTR Anaerobic Reactor integrates top-tier processing technology with superior equipment engineering to provide you with a comprehensive, efficient, reliable, and durable solution for waste valorization. It is the ideal choice for achieving environmental compliance, reducing costs, improving efficiency, and creating green energy.
Contact Us Today for a Customized Solution!